Sensors forty and mass move controllers forty two, 44, if present, are operatively linked with a control unit 46 configured to manage the operation of the equipment. In explicit, the control unit forty six adjusts the pace to the conveyor belt 38 in view of variations in the pace at which the online of reconstituted tobacco is fed to the shredding gadget 36, so as to stop any undesirable accumulation of reduce strips on the conveyor belt. By finely controlling the dimensions and shape of the strips into which the primary tobacco material is minimize or shredded, the options of the primary tobacco materials can advantageously be better preserved every time the first tobacco materials is blended, within the shredded state, with some other tobacco materials. This is especially advantageous when the primary tobacco material is a pre-processed tobacco materials, similar to a reconstituted tobacco sheet materials. The “thickness” of a minimize strip of tobacco material for incorporation in minimize fillers according to the present invention refers again to the distance between an higher surface and a decrease floor of the portion of fabric forming the reduce strip.
Suitable natural tobacco leaf supplies embody tobacco lamina, tobacco stem material and tobacco stalk materials. The pure tobacco leaf materials used as the second tobacco material could include any type of tobacco leaf, together with for instance Virginia tobacco leaf, Burley tobacco leaf, Oriental tobacco leaf, flue-cured tobacco leaf, or a mixture thereof. A tobacco cut filler according to the current invention includes a primary tobacco material reduce in accordance with a primary minimize specification, wherein the first minimize specification units a minimal of predetermined first reduce width and first cut size. The term “filling power” is used to describe the amount of house taken up by a given weight or mass of a tobacco materials. The higher the filling power of a tobacco material, the lower the burden of the fabric required to fill a tobacco rod of ordinary dimensions.
The yield of flat rolled stem which may be used instantly as filler is elevated, and the common stem length and thus the common size of reduce filler from stem is elevated. A tobacco reduce filler according to any one of the previous claims having a filling energy of at least three.5 cubic centimetres per gram at a reference moisture worth of 12.5 p.c oven volatiles. Accordingly, tobacco particles had been prepared from the same sheet of reconstituted tobacco based on the cut specification illustrated in Figure 12, whereby the reduce width SCW1 is of zero.9 millimetres, the reduce size CL1 is of four.ninety four millimetres and the worldwide width CW1 is of 12.50 millimetres.
Even more ideally, the primary tobacco materials is shredded into strips from a sheet materials having a thickness of a minimal of about zero.2 mm. In addition, or as an alternative, the first tobacco material is ideally shredded into strips from a sheet material having a thickness of less than about 1 mm. More ideally tobacco pipe, the primary tobacco materials is shredded into strips from a sheet material having a thickness of less than about zero.95 mm. Even more ideally, the first tobacco materials is shredded into strips from a sheet material having a thickness of lower than about zero.85 mm.
In addition, the formation of tobacco dust is reduced in contrast with traditional manufacturing methods. Accordingly, the need to acquire and re-process tobacco mud is considerably decreased and the general effectivity of the manufacturing process is thus advantageously elevated. A tobacco reduce filler in accordance with any one of the previous claims, wherein the first tobacco materials is shredded into strips having a sinusoidal shape, wherein a wave length of the sinusoidal form is from about 1 mm to about 15 mm. A tobacco reduce filler based on any one of many previous claims, whereby the primary tobacco material is shredded into strips from a sheet materials having a thickness from about zero.05 mm to about 1 mm. Table 2 below lists the values of CCV measured at a reference moisture worth of 12.5 percent oven volatiles for every pattern.
More ideally, the first tobacco material is shredded into strips having a reduce width of lower than about 0.95 mm. Even more ideally, the first tobacco materials is shredded into strips having a cut width of less than about zero.9 mm. In most popular embodiments, the first tobacco material is shredded into strips having a cut width from about 0.2 mm to about 1 mm. Preferably, the second tobacco materials is a natural tobacco leaf materials.
The shredding device is configured to cut the reconstituted tobacco in accordance to a first minimize specification, whereby each cut width and cut size are predetermined. The reduce strips are dropped onto a conveyor belt 38 arranged beneath the shredding device 36 and defining a set surface upon which the cut strips fall out of the shredding gadget. Additional means T may be provided for tensioning the web of reconstituted tobacco as it’s Fashion tobacco pipe unwound off the bobbin. Further, the equipment 30 may comprise sensors forty for detecting the moisture content material of the net of reconstituted tobacco upstream of the shredding gadget 36. In addition, the apparatus 30 may comprise mass flow controllers forty two, 44 tailored to adjust the velocity at which the online of reconstituted tobacco is fed to the shredding gadget 36 and the pace of the conveyor belt 38.